Koooo…. Hoooo…. : Making a Toy train for puppet animation

 

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An actual steam engine photographed while my research journey in conoor Tamilnadu.

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I made this steam engines miniature  for my diploma animation stop motion film. Actual photograph reference were taken while on my research journeys to various places. Studying details of structure and their working from those actual steam engine was real fun. certain changes have been done while constructing the miniature that to its  purpose in the shoot , Too much detailing should be compromised according to the requirement and time constraint.

Initial drawings :

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Digital Rendered sketches:

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Parts Breakdown:

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Scraps to Structure:

Plan of work : The trick is to find out similar miniature object lying around us in day to day life. Imagining and comparing shapes of normal household and scraps lying around us to those actual engine parts made my work more easier. these are some of the stuffs i picked for making this engine miniature.

Material used

Cardboard box and Catridge sheets – for the cabin and body parts

Stainless steel vessel : For the steam drum

Plastic mug for the interior : (red) coal burner

Plastic bottles,tubes, Empty pen refill’s and lids : For various drums and pipe joints

Empty Perfume can and its lid : Drum And water filler

Plywood : For chaises

Ice cream sticks : For front Grill

Foam boards and wood reaper’s for support

MDF cuttings : For decoration

LED light and wire : For Head light

Synthetic Adhesives, Wudfil, Masking tape, Nails, Mat Black  paint, blue /yellow / Brown / silver Paint

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Process:

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The entire Tyre set with the shafts set were made previously : Refer my previous blog >>  https://kapilgnathan.wordpress.com/wp-admin/post.php?post=311&action=editIMG_5457

Finished model before painting.

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Probe Design

Lets do it 

#1  Model train front wheel set.

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Reference

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Trains wheels on Engine workshop (Coonoor Tamil Nadu)

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As part of the reference study, observing the actual engines working is much important to understand the locomotive movements .Visiting a train stations engine Workshop relay helped me doing some detailed study as well and some sketches have been made  for  further reference.It really helped me to set the  final look and feel too.

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Thanks to Coonoor’s  Railway Station master and staff’s for Allowing us to Enter the engine workshop and providing necessary helps, Thanks to Sreenath my fellow friend for helping me through out the research and this Project.

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Laser cut  MDF

Breaking down the complex engine locomotive part is a hell of hard task so i made it simplified for this sort movie as i only need few mid shots of the engine movement. So i haven’t went for much detailed study and mechanism.I found it is better to make the parts diagram as per the characters size ratio Digitally (in vector format) and get it laser cut  in MDF (Medium-density fiber board) .

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Digital vector illustration for laser cut.

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Laser cut  in MDF  According to scale.

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Assembling Engine Parts in a Foam platform.

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Painting with mat black and acrylic colors.

 

#2  Model Compartment  wheel set & Bench.

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Digital vector illustration for laser cut.

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Laser cut  in MDF , Foam According to scale.

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Final touch up in brown to give a rusty ware and tare feel

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Probe and Set Design Study:

Studying train for the set design

A Research journey from Mettupalayam  to Udagamandalam via Coonoor,

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Between Mettupalayam and Coonoor, the line uses the Abt rack and pinion system to climb the steep gradient. On this rack section trains are operated by ‘X’ Class steam rack locomotives manufactured by the Swiss Locomotive and Machine Works of Winterthur in Switzerland. These steam locomotives can be used on any part of the line (either with or without the rack section),but the newer diesel locomotives can operate on the entire section, between Mettupalayam and Udagamandalam.This signals the beginning of the process to phase out the coal-fired vintage Swiss engines that took scores of passengers on the rack and pinion track to Coonoor and Udhagamandalam, covering 41.8 kilometres (26.0 mi), 108 curves, 16 tunnels and 250 bridges

REF : http://en.wikipedia.org/wiki/Nilgiri_Mountain_Railway

Train Engine : Front : Digital / Pencil

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Train Engine : back : Digital\ Pencil

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Train Engine : Side : Digital

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Engine Side : Part by Part

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A modified lay out of  Train Compartment for the storyline : Digital .

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Wagon : Pencil

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Train Cabin Interior : Pen & Watercolor

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Accessories

 Accessories  for the protagonist…..

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The  Accessories character  carries with him do represents his characteristics in the film, it looks so simpler just as a probe but it do adds up on many elements in the story as well.the visual appeal style type build do tells many things , for example where he is from the place climate, the time the story happening ,his lifestyle,his status weather he is poor or rich etc.In this case the protagonist is a middle  class men who is not at all a regular traveler n doesn’t have that luxury to afford stylish accessories as well.as this story do following a antique and classy look  i preferred him to have a leather bag  and belt, a canvas suitcase and a canvas shoes..

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I used Rex-in from a diary cover instead of leather for making the bag n belt.it do have a leather look.

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Belt

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The suitcase before coloring..

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 leather work and glass jars  inside suitcase – old valet leather and medicines ampule bottles were used

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Final painted and textured suitcase and wine box

 

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Costume designing….

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Protagonists costume :

1)  A FULL SLEEVE SHIRT with (mix of Chinese color and chef coat color)with a S cut.

2)  TROUSERS with rope.

3) An OVER COAT

Amenities :

1) SHOES   2) SUITCASE   3) HANGING BAG  4) BELT …

INITIAL SKETCHES

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Final sketches and cuts….

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SHIRT

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OVER COAT

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TROUSERS

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FINAL :

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Hair

The character visual identity includes his hair style, choosing right material for making puppet was tricky. I didn’t want to go to higher extinct going for fur or natural hair. Most probably in industry commonly use of fiber ,wool, thread cotton etc some of my choice in mind was coconut husks fiber and arrack nut husks . After trying both I ended up  in choosing arrack nut husks fiber  it was perfect to wok with it giving a batch of thick fiber having a natural shine exactly like hair .it was much more easier to mold up into the characters shape than the other. A thin layer of adhesive was used to hold the husks shape as it was molded.

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A temporary cloth layer was sticked to the skull to foam a skull cap in which the hair fiber was attached  and shaped up which was later removed to form a wig.

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The detachable final wig : colored .

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